SR Model Rope Making Machine Specification


SR204 ROPE MAKING MACHINE

The SR204 model is a combined strander and rope layer producing finished coiled rope from natural and synthetic fibre yarns in one continuous operation. SR204 is available in two versions:
SR204/3 for production of 3 strand and
SR204/4 for production of 3 and 4 strand ropes

Specifications

TWINE RANGE:
D2-4 mm (5/64" - 5/32")  15,000-90,000denier
0.7-0.1 Nm   210/24-210/144 nylon net twine

STRAND FLYER SPEED:
2800, 2250 and 1700 rpm

TWINE FLYER SPEED:
Depending on pre-twist factor, max. 1500rpm

TWINE LAY:
S and Z
Number of lays per minute: Twice the twine flyer speed

TWINE LAY LENGTH:
7.4-50mm (5/16" - 2") or 135 - 20 tpm

TAKE-UP:
precision cross wound on tubes or parallel on steel flange reels

TWIST IN STRAND:
Adjustable (min.0.3, max.2.0x twine twist)

PAY-OFF PACKAGES/BOBBINS:
SR204/3:  3 x 1= 3packages each of
max. D250 mm x 300 mm traverse(10"x12")
SR204/4:  4 x 1= 4packages each of
max. D250 mm x 300 mm traverse(10" x 12")
The machine can be modified for higher number of packages.

DIMENSIONS OF TAKE-UP:
cross wind dimensions
max. D300x300mm(12"x12")
Reel dimensions:
Diameter   250mm(10")
Traverse   250mm(10")
Barrel         70mm(2¾")
Bore          30mm(1¼")

PRODUCTION CAPACITY PER 24 HOURS:
twine dia.                  Flyer speed
2 mm              45kgs 1400rpm
3 mm            150kgs 1400rpm
4 mm            316kgs 1400rpm

The outputs stated above are based on polypropylene twine of medium lay, pre-twist factor F = 0.8, and an efficiency rate of 100%.

Motor power: 7.5KW (10HP) A.C. Also available in D.C. version
Height: 1.7m


SR307 ROPE MAKING MACHINE                   

The SR307 model is a combined strander and rope layer producing finished coiled rope from natural and synthetic fibre yarns in one continuous operation. SR307 is available in two versions:
SR307/3 for production of 3 strand and
SR307/4 for production of 3 and 4 strand ropes

Specifications

ROPE RANGE:
D5-7 mm

ROPE FLYER SPEEDS:
900 - 1000 rpm

ROPE LAY:
S and Z
Number of lays per minute:
Twice the rope flyer speed

LAY LENGTH:
7.7 mm - 39 mm (5/16" - 1 1/2") or 130 - 25 tpm

PAY-OFF PACKAGES/BOBBINS:
SR307/3:  3 x 3 = 9 packages
Dia D250 mm x 300 mm (10' x 12")
SR307/4:  4 x 3 = 12 packages
Dia D250 mm x 300 mm (10" x 12")
The machine can be modified to accommodate other package dimensions.

DIMENSIONS OF COILING HEAD:
Diameter        420 mm  16 1/2"
Traverse  max.240 mm       11"
Barrel            135 mm    5 1/4"

TAKE-UP CAPACITY by weight of rope:
Polypropylene        15 kgs          33 lbs
Polyester              27 kgs          59 lbs

PRODUCTION CAPACITY PER 24 HOURS:
Dia.                            Flyer speed
5 mm            412 kgs 1000 rpm
6 mm            678 kgs 1000 rpm
7 mm            921 kgs 1000 rpm

The outputs stated above are based on polypropylene rope of medium lay, pre-twist factor F = 0.8, and an efficiency rate of 100%.

Motor power: 11KW (15HP) A.C. Also available in D.C. version
Net weight: 3-ply version 2600kgs 5720lbs  4-ply version 2900kgs 6380lbs
Height:       1.85m                                   1.95m


SR413 ROPE MAKING MACHINE                  
The SR413 model is a combined strander and rope layer producing finished coiled rope from natural and synthetic fibre yarns in one continuous operation. SR413 is available in two versions:
SR413/3 for production of 3 strand and
SR413/4 for production of 3 and 4 strand ropes

Specifications

ROPE RANGE:
D6-13 mm

ROPE FLYER SPEEDS:
700 - 900 rpm

ROPE LAY:
S and Z
Number of lays per minute: Twice the rope flyer speed

LAY LENGTH:
13 mm - 64 mm (1/2" - 2 1/2")
or 77 - 16 tpm

SR413 rope making machine

PAY-OFF PACKAGES/BOBBINS:
SR413/3:  12 x 3 = 36 spools
Dia D200 mm x 300 mm (8" x 12")
SR413/4:  12 x 4 = 48 spools
Dia D200 mm x 300 mm (8" x 12")
The machine can be modified to accommodate other package dimensions.

DIMENSIONS OF COILING HEAD:
Diameter        480 mm     19"
Traverse max.275 mm      11"
Barrel            135 mm  5 1/4"

TAKE-UP CAPACITY by weight of rope:
Polypropylene        25 kgs            55 lbs
Polyester              45 kgs          100 lbs

PRODUCTION CAPACITY PER 24 HOURS:
Dia.                                   Flyer speed
 6mm              576 kgs       850 rpm
 8mm            1188 kgs       800 rpm
10mm           2061 kgs       750 rpm
12mm           3330 kgs       700 rpm
13mm           4230 kgs       700 rpm

The outputs stated above are based on polypropylene rope of medium lay, pre-twist factor F = 0.8, and an efficiency rate of 100%.

Motor power: 22KW (30HP) A.C. Also available in D.C. version
Net weight: 3-ply version 4200kgs 9200lbs 4-ply version 4700kgs 10300lbs
Height:        2.1m                                   2.2m


SR820 ROPE MAKING MACHINE                  

The SR820 is a combined strander and rope layer producing finished coiled rope from natural and synthetic fibre yarns in one continuous operation. SR820 is available in two versions:
SR820/3 for production of 3 strand and
SR820/4 for production of 3 and 4 strand ropes

Specifications

ROPE RANGE:
D8-20 mm (5/16" - 3/4")

ROPE FLYER SPEEDS:
185, 215, 280, 300, 325, 350, 400, 450 rpm

ROPE LAY:
S and Z
Number of lays per minute:
Twice the rope flyer speed

LAY LENGTH:
21 mm - 106 mm (1 3/16" - 4 3/16")
or 47 - 9.4 tpm

Loading....SR820

TWIST IN STRAND:
Adjustable (min. 0.6, max. 2.1 x rope twist)

PAY-OFF PACKAGES/BOBBINS:
SR820/3:  Max. 3 x 18 = 54 packages each of
              max. D250 mm x 300 mm traverse(10" x 12")
SR820/4:  Max. 4 x 18 = 72 packages each of
              max. D250 mm x 300 mm traverse(10" x 12")
The machine can be modified to accommodate other dimensions and more packages.

TAKE-UP:
The rope is coiled on to a specially designed adjustable coiling head, cutting down the doffing time to less than 2minutes, and delivering a finished ready-to-sell coil. Additionally the machine can be adapted to accommodate customer's own reels providing these do not exceed the measurements of the coiling head stated below. The diameter controlled disc clutch ensures constant rope take-up tension.

DIMENSIONS OF COILING HEAD:

Diameter        670 mm  26"
Traverse  max.400 mm  16"
Barrel            200 mm    8"
Bore               50 mm    2"

TAKE-UP CAPACITY by length of rope:
Rope Dia.
  8 mm           2330 m
10 mm           1560 m
12 mm           1060 m
14 mm            770 m
16 mm            600 m
18 mm            470 m
20 mm            390 m

TAKE-UP CAPACITY by weight of rope:
Polypropylene          70kgs          155 lbs
Polyester                126kgs          270 lbs

PRODUCTION CAPACITY PER 24 HOURS:
 8 mm             667 kgs
10 mm           1236 kgs
12 mm           2136 kgs
14 mm           3393 kgs
16 mm           4503 kgs
18 mm           5610 kgs
20 mm           7146 kgs

The outputs stated above are based on polypropylene rope of medium lay, pre-twist factor F = 0.8, and an efficiency rate of 100%.

OPTIONAL EQUIPMENT:
Crane with lifting fork and electric shackle.

Motor power: 22KW (30HP) A.C. Also available in D.C. version
Net weight: 5,400kgs   12,000 lbs
Height excl. crane: 2.1 m
Height incl. crane: 3.4 m                                                  


SR1226 ROPE MAKING MACHINE                              
The SR1226 model is a combined strander and rope layer producing finished coiled rope from natural and synthetic fibre yarns in one continuous operation. SR1226 is available in two versions:
SR1226/3 for production of 3 strand and
SR1226/4 for production of 3 and 4 strand ropes

Specifications

ROPE RANGE:
D12-26 mm (1/2" - 1")

ROPE FLYER SPEEDS:
155, 170, 200, 225, 250, 275,
300, 320, 340, 360 rpm

ROPE LAY:
S and Z
Number of lays per minute:
Twice the rope flyer speed

LAY LENGTH:
30 mm - 96 mm (1¼" - 3¾")
or 33 - 10.4 tpm

TWIST IN STRAND:
Adjustable
(min. 0.4, max. 2 x rope twist)


PAY-OFF PACKAGES/BOBBINS:

SR1226/3:  Max. 3 x 22 = 66 packages each of
                max. D250 mm x 300 mm traverse(10" x 12")
                alternatively
                Max. 3 x 18 = 54 packages each of
                max. D300 mm x 300 mm traverse(12" x 12")
SR1226/4:  Max. 4 x 22 = 88 packages each of
                max. D250 mm x 300 mm traverse(10" x 12")
                alternatively
                Max. 4 x 18 = 72 packages each of
                max. D300 mm x 300 mm traverse(12" x 12")
The machine can be modified to accommodate other dimensions and more packages.

TAKE-UP:
Steel flange reels

DIMENSIONS OF REELS & COILING HEAD:
               
         Reel                 Coiling head(optional)
Diameter        910 mm  36"          900 mm  35"
Traverse        610 mm  24"   max. 500 mm  20"
Barrel            300 mm  12"          260 mm  10"

TAKE-UP CAPACITY by length of rope:
Rope Dia.       Reel      Coiling head
12 mm           3140 m   2600 m
16 mm           1720 m   1450 m
20 mm           1100 m    930 m
26 mm            650 m     550 m

TAKE-UP CAPACITY by weight of rope:
                 
             Reel        Coiling head
Polypropylene       200kgs     170 kgs
Polyester               360kgs     300 kgs

PRODUCTION CAPACITY PER 24 HOURS:
Rope Dia.                          Flyer speed
12 mm           1710 kgs        360 rpm
16 mm           4050 kgs        360 rpm
20 mm           7038 kgs        320 rpm
26 mm           9666 kgs        200 rpm

The outputs stated above are based on polypropylene rope of medium lay, pre-twist factor F = 0.8, and an efficiency rate of 100%.

OPTIONAL EQUIPMENT:
* Crane with lifting fork and electric shackle.
* Adjustable coiling head to produce ready-to-sell coils.

Motor power: 22KW (30HP) A.C. Also available in D.C. version
Dimension: 10.5m x 2.3m
Height:2.4 m        
                                                                 

KEY FEATURES

  Two rope lays per revolution
  High production
  No waste
  Low weight of rotating parts
  Constant take-up tension

   Low power consumption
   Low noise level
   Rugged and simplified design
   Reliability
   Easy of maintenance

PP Danline Extruder specification

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  Last updated January 26, 2022